Shanxi Jianing Forging provides customized processing of lightweight aluminum alloy forgings and aluminum flanges. The on-site aluminum alloy forging project cases are complete, with products that are lightweight and meet strength standards, compatible with new energy and lightweight equipment.
A heavy transmission factory in Xingtai, Hebei, needs to purchase a batch of high-performance alloy steel forgings for the production of heavy-duty transmission equipment for the manufacturing of key transmission components. This factory has high requirements for forgings' strength, wear resistance, and dimensional stability, and must meet the cycle requirements for mass delivery. As a professional forging supplier, Jianing Forging undertook the custom production task for the alloy steel forgings and delivered finished products that met usage requirements.
The forgings previously used at this plant had the following issues: insufficient material strength led to early fatigue cracks in transmission components under heavy load conditions; The internal structure of the forging is uneven, with excessive machining allowance, increasing subsequent machining costs and defect rates; Some batches have hardness fluctuations, affecting assembly consistency. At the same time, the delivery cycles of existing suppliers are unstable, often delaying the assembly progress of complete machines.
To address these customer pain points, Jianing Forging offers a comprehensive solution: selecting high-quality alloy steel materials (such as 40CrNiMoA), which ensures stable material performance through strict composition control; Multi-directional forging technology optimizes internal circulation distribution and enhances the overall mechanical properties of the forging; With the help of CNC forging equipment and fine molds, we keep the dimensional tolerance of forgings within 0.5mm, reducing machining allowances; we also provide quenching and tempering heat treatment services according to customer requirements, achieving hardness uniformity of HRC 28-32. In addition, Jianing Forging optimized its production scheduling plans, helping to shorten delivery cycles by about 20% compared to the original supplier. Ultimately, after adopting Jianing's forged alloy steel forgings, the service life of transmission components has improved, machining efficiency has improved, and overall costs have been effectively controlled.
