The Shanxi Jianing Forging Forging Train Wheel, Mine Overhead Wheel, and Heavy-Duty Overhead Wheel Forging Project features mature forging technology for high-strength wheels, excellent load-bearing performance, and suitable for heavy-duty conditions in rail transit and mines.
A forklift parts factory in Nanyang, Henan, has long sought a stable supplier of wheel forgings. The factory mainly produces various forklift wheels, with strict requirements for forging strength, dimensional accuracy, and fatigue life. After multiple rounds of selection, the factory reached a cooperation agreement with Jianing Forging, which provided customized wheel forgings.
The forklift parts factory faced multiple challenges during production: First, the blanks delivered by the original forging supplier had loose internal structure and uneven grains, making the wheels prone to early cracks during use; Second, insufficient dimensional consistency of forgings leads to a high defect rate during subsequent machining; Third, some suppliers have limited capacity and cannot meet the delivery pace of large-scale orders during the peak season. Moreover, with frequent market price fluctuations, customers want more competitive overall costs without sacrificing quality.
To address these pain points, Jianing Forging provides systematic solutions from three dimensions: materials, processes, and inspection.
Through these measures, the forklift parts factory's wheel forging pass rate has increased to over 98%, machining scrap rates have dropped by about 40%, delivery cycles have been shortened by 15%, and overall costs have decreased by about 10%, earning continuous recognition from customers.
