Shanxi Jianing Forging has gathered real-world cases of wind power flange rings, ring gears, bearing rings, roller rings, and other ring landings, with a complete range of finished forging products for carbon steel, stainless steel, and alloy rings, providing reference for product selection and non-standard solutions.
A heavy industry equipment factory in Wuhan, Hubei needed to purchase a batch of high-quality ring forgings for large-scale mechanical assembly, used for processing key transmission components. The factory has strict standards for dimensional accuracy, material uniformity, and delivery times for forgings. After multiple evaluations, a forging company (referred to as Jianing Forging) was ultimately commissioned to provide a customized ring forging solution.
This heavy industry equipment factory has long faced the following problems: large coaxiality deviations between the inner and outer diameters of the ring forgings, resulting in uncontrollable machining allowances for subsequent processing; Microcracks inside the material affect the service life of the finished product; Traditional forging suppliers have unstable delivery cycles, often delaying project progress; In addition, during mass production, the mechanical properties of different batches of forgings fluctuate significantly, making it difficult to meet unified equipment quality requirements.
A forging company addressed these pain points by adopting multiple technical measures: using fine die forging combined with multi-pass rolling processes to keep coaxiality within the standard allowable range; Through full-process ultrasonic flaw detection and magnetic particle inspection, internal defective billets are removed; Optimized production scheduling to reduce routine delivery cycles to 15 working days; At the same time, a batch tracking system is established to ensure the tensile strength, yield strength, and elongation data of each batch of annular forgings are stably controlled. The final delivered forgings have a first-time pass rate of over 99%, helping customers reduce scrap losses and rework time.
