Shanxi Jianing Forging has gathered real-world cases of wind power flange rings, ring gears, bearing rings, roller rings, and other ring landings, with a complete range of finished forging products for carbon steel, stainless steel, and alloy rings, providing reference for product selection and non-standard solutions.
During the production line upgrade, an automation equipment factory in Hefei, Anhui, set higher performance requirements for its key transmission component—the ring forging. The factory has long relied on traditional forging processes, but in actual operation, issues such as dimensional deviations and insufficient fatigue life have frequently occurred, affecting overall machine stability and maintenance costs. In response to this situation, Jianing Forging offers customized forging solutions to help customers improve equipment reliability.
The original ring forgings at this automation equipment factory mainly faced three major problems: First, poor dimensional consistency, requiring additional machining adjustments during batch assembly, which led to decreased production efficiency; Second, the internal structure of the material is uneven, making microcracks prone to under heavy load conditions and making it difficult to meet service life standards; Third, the long supply cycle means the traditional forging model cannot meet customers' needs for rapid changeover, restricting flexible upgrades of production lines.
Jianing Forging has addressed customer pain points through the following measures: First, by adopting fine molds and multi-station forging processes, the dimensional tolerance of ring forgings is controlled within 0.5mm, greatly reducing the machining allowance for subsequent processes; second, by optimizing material ratios and post-forging heat treatment specifications, forgings reach grain size above grade 8, improving overall mechanical properties by about 15%; Finally, relying on a flexible scheduling system, the delivery cycle for standard ring forgings is compressed to 7 working days, and it supports rapid switching between small batches and multiple varieties, meeting customers' needs for dynamic production line adjustments.
