Case Summary

An agricultural machinery parts factory in Tongliao, Inner Mongolia, has long been engaged in the production and supply of key agricultural machinery components. Due to the complex operating environment of agricultural machinery, there are high requirements for component strength, wear resistance, and service life. During the processing of die forgings, the factory faces issues such as unstable quality, low production efficiency, and poor product consistency, urgently requiring reliable forging suppliers to provide technical and product support.

Customer pain points

The main pain points this customer encountered in die forging manufacturing include:

• Under traditional processes, the internal microstructure density of forgings is insufficient, resulting in low strength and making them prone to fracture or deformation under heavy loads;
• Mold lifespan is short; frequent mold changes disrupt production rhythm and increase costs;
• Large dimensional deviations between different batches of products make it difficult to meet assembly precision requirements;
• Lack of professional heat treatment processes leads to significant performance fluctuations in the products.

Product advantages

To address these pain points, Jianing Forging offers customized die forging solutions:

• By adopting an optimized die forging process, the internal microstructure density and mechanical properties of the forging are improved by more accurately controlling forging temperature, deformation amount, and cooling rate;
• Introducing high-quality mold materials and surface strengthening technologies effectively extends mold service life and reduces mold replacement frequency;
• Establishing a strict dimensional inspection system combined with refined mold design helps ensure consistency between product batches and meets assembly requirements;
• Equipped with professional heat treatment solutions, process parameters are adjusted according to different materials and working conditions to achieve an ideal balance of product hardness and toughness.

Through these measures, the pass rate of die forgings from this agricultural machinery parts factory has improved, comprehensive production costs have been controlled, and the products have received positive feedback in the agricultural machinery market.