Shanxi Jianing Forging provides customized processing of lightweight aluminum alloy forgings and aluminum flanges. The on-site aluminum alloy forging project cases are complete, with products that are lightweight and meet strength standards, compatible with new energy and lightweight equipment.
A hydraulic heavy factory in Wuhai, Inner Mongolia, to meet the high load-bearing requirements of key components of large hydraulic equipment, partnered with Jianing Forging to develop alloy steel forgings. This factory has long been engaged in hydraulic system manufacturing and has strict standards for the internal microstructure density, mechanical property consistency, and machining allowance control of forgings. Based on its design drawings and working condition requirements, Jianing Forging provides customized alloy steel forging solutions to help finished products operate normally in high-temperature and high-pressure environments.
Customers encountered three main issues in their original forging supply: First, some forgings developed early fatigue cracks under long-term cyclic loads, affecting the overall lifespan of the equipment; Second, uneven blank allowance leads to increased machining man-hours and higher production costs; Third, unstable delivery cycles affect overall project progress. These issues directly restrict the reliability of customers' products and their ability to deliver to the market.
Jianing Forging provides systematic solutions to address these pain points: adopting electric furnace + LF + VD refining processes to reduce non-metallic inclusions and gas content in steel, thereby improving the internal quality of forgings; By optimizing grain size through multi-directional forging and temperature-controlled cooling processes, the range of mechanical performance fluctuations is kept within industry standards; Combined with 3D simulation pre-deformation technology, it reduces machining allowances and lowers subsequent processing costs for customers; We have established a full-process inspection process from raw material entry to finished product shipment, ensuring that every batch meets the requirements of the agreement. This solution helps customers extend forging service life, shorten processing cycles, and improve on-time delivery rates.
