Shanxi Jianing Forging provides customized processing of lightweight aluminum alloy forgings and aluminum flanges. The on-site aluminum alloy forging project cases are complete, with products that are lightweight and meet strength standards, compatible with new energy and lightweight equipment.
A metallurgical transmission factory in Baiyin, Gansu, has long been engaged in the production and maintenance of transmission systems for metallurgical equipment. Its key component—alloy steel forgings—is widely used in heavy-duty equipment such as mills and reducers. The factory has strict requirements for the strength, wear resistance, and fatigue resistance of forgings, aiming to support the normal operation of equipment under high-temperature and high-load conditions.
In the past, when using ordinary alloy steel forgings, the factory frequently encountered the following issues: rapid wear of the drive shaft surface, leading to reduced equipment precision; Early fatigue fracture occurs at the spline area under alternating stress; Uneven hardness distribution after heat treatment affects assembly fit. These issues not only increase the frequency of equipment downtime and maintenance, but also significantly raise overall operating costs.
Jianing Forging offers customized alloy steel forging solutions tailored to the specific working conditions of the plant. By optimizing alloy composition ratios, adopting multi-directional forging processes, and precise temperature-controlled heat treatment, the internal microstructural density and overall mechanical properties of the forgings have been improved. The improved forgings have better surface hardness uniformity, enhanced wear resistance, and fatigue life extended to more than twice that of the original, while effectively avoiding the risk of early fracture. This solution helps customers reduce the frequency of spare parts replacement and improves overall equipment operating efficiency.
