Case Summary

A metallurgical equipment factory in Anyang, Henan, selected alloy steel forgings supplied by Jianing Forging for key components. This equipment factory has long been engaged in manufacturing complete metallurgical equipment and has high requirements for the internal quality, dimensional accuracy, and service life of forgings. Jianing Forging provides customized forging solutions based on customers' actual working conditions to match their production line requirements.

Customer pain points

The equipment factory encountered the following issues during its original forging procurement: First, insufficient internal microstructure density of the forging, leading to crack hazards after heat treatment; Second, dimensional tolerances are too large, requiring additional machining adjustments, which affects delivery times; Third, material uniformity fluctuates, with performance inconsistent across batches, increasing the difficulty of quality control. These issues directly restrict the reliability and production rhythm of equipment manufacturers' products.

Product advantages

To address these pain points, Jianing Forging offers solutions from three dimensions: raw material selection, forging process optimization, and heat treatment control. Select high-quality alloy steel ingots, refine grains through multi-directional forging processes, and increase density; Uses fine molds and temperature-controlled presses to keep key dimensional tolerances within ±0.3mm; At the same time, a batch tracking system has been established, with each forging accompanied by a material report to ensure consistent performance. After actual installation and verification by customers, the forging's service life has increased by about 20% compared to the original plan, with reduced machining allowance and lower overall costs.