Shanxi Jianing Forging has gathered real-world cases of wind power flange rings, ring gears, bearing rings, roller rings, and other ring landings, with a complete range of finished forging products for carbon steel, stainless steel, and alloy rings, providing reference for product selection and non-standard solutions.
An automation equipment factory in Dongguan, Guangdong, needed a batch of high-precision ring forgings for the rotary support structure of the equipment when producing key assembly line components. The factory has strict standards for product dimensional tolerances, material strength, and delivery cycles. Jianing Forging took on this demand and provided customized ring forging solutions.
This automation equipment factory faced the following issues during production: First, the original supplier's annular forgings had large dimensional fluctuations, leading to frequent rework during assembly; Second, there are tiny cracks inside the material, which affect the long-term stability of equipment operation; Third, delivery cycles are unstable, with multiple delays in production schedules. These pain points directly affect equipment manufacturers' production capacity and product qualification rates.
To address these pain points, Jianing Forging offers the following solutions: First, by adopting fine forging processes combined with CNC machining, the dimensional tolerances of ring forgings are controlled within the customer's required range, facilitating assembly consistency; Second, by optimizing raw material selection and forging temperature curves, internal structural defects are eliminated, and nondestructive testing is used to verify the overall reliability of the forgings; Finally, based on lean production scheduling, delivery cycles are shortened and regular communication mechanisms are established to support smooth production rhythms. This solution helps customers reduce rework costs and improves equipment operational stability.
