Shanxi Jianing Forging includes real-life engineering cases of tube sheets, flanges, and various round disc forgings. The finished products of carbon steel and stainless steel disc forgings are clearly photographed, directly reflecting the processing precision of the forgings and the effectiveness of pipeline compatibility.
A petrochemical machinery factory in Xing'an League, Inner Mongolia, put forward clear requirements for pan cake forgings during equipment production. This forging is used for key connecting components and must maintain stable performance under high temperature, high pressure, and corrosive media environments. Jianing Forging undertook this task, providing customized disc forging solutions tailored to the customer's actual working conditions.
The main pain points faced by customers include: first, stringent material requirements, which must simultaneously meet relatively high strength and corrosion resistance standards; Second, high dimensional accuracy is required, especially flatness and coaxiality must be controlled within extremely narrow tolerances; Third, the delivery cycle is tight, requiring mass production and testing to be completed within a specified timeframe; Fourth, the internal structure of the forging must be dense, with no defects such as pores or cracks to ensure long-term service reliability.
To address these pain points, Jianing Forging adopts mature forging processes and a full-process quality control model: selecting high-quality alloy steel materials, and optimizing through multi-pass forging and heat treatment optimization, the forgings achieve a uniform and fine grain structure, achieving a good balance of strength and toughness; Equipped with high-precision CNC machining equipment to help dimensional tolerances meet customer drawing requirements; Strictly enforce non-destructive testing and mechanical performance testing, with every product accompanied by a traceable inspection report; At the same time, we optimized production schedules and shortened cycles through reasonable scheduling, successfully completing delivery within the customer's requested timeframe.
