Shanxi Jianing Forging finishing gears, valve bodies, and automotive parts fine die forging live case study, intuitively presenting high-precision die forging processing and finished product dimensional accuracy, suitable for automotive, petrochemical, and hydraulic equipment support.
A transmission parts factory in Pinggu, Beijing, faced issues such as insufficient process stability and product consistency in the production of die forgings. As a professional die forging supplier, we provided the factory with customized die forging solutions to help optimize production processes and stabilize product quality.
The forging process originally used by the factory had the following main issues: First, the mold lifespan was short, and frequent changes led to decreased production efficiency; Second, it is difficult to control forging dimensional tolerances, resulting in large machining allowances and significant material waste; Third, there are significant quality fluctuations during production, with some batches exhibiting internal structural defects that affect the long-term reliability of transmission components. These pain points directly lead to high overall manufacturing costs and unstable delivery cycles.
To address these pain points, our die forging solutions cover the following key measures: optimizing mold design and material matching to extend mold service life and reduce the frequency of die stoppages and changes; Uses fine die forging technology to keep forging dimensional accuracy within a reasonable range, reducing subsequent machining allowance and improving material utilization; At the same time, combined with strict process control and non-destructive testing procedures, it helps ensure uniform internal structure of forgings, free of defects such as cracks, and meets the strength and durability requirements of transmission components. After implementing this solution, the client's production efficiency improved significantly, scrap rates decreased, and overall costs were effectively controlled.
