Shanxi Jianing Forging finishing gears, valve bodies, and automotive parts fine die forging live case study, intuitively presenting high-precision die forging processing and finished product dimensional accuracy, suitable for automotive, petrochemical, and hydraulic equipment support.
An automotive parts factory in Xianning, Hubei faced multiple challenges in the production of die forgings. Jianing Forging provided it with a comprehensive solution to help improve production efficiency and product quality.
The factory's original forging process had issues such as short die lifespan, low material utilization, and insufficient product dimensional consistency, resulting in a high scrap rate and affecting delivery cycles and cost control. At the same time, facing increasingly stringent industry standards, existing equipment struggles to meet the requirements for supporting new models with relatively high strength and lightweight components.
Jianing Forging addresses customer pain points by adopting optimized mold design and forging processes, significantly extending mold service life through precise temperature control and specialized lubrication technology; At the same time, multi-station automated production lines have been introduced to improve material utilization and batch stability. Combined with an online inspection system, it helps ensure that the dimensional tolerances of each batch of products meet customer drawing requirements, effectively reducing defect rates and shortening delivery cycles.
