Shanxi Jianing Forging finishing gears, valve bodies, and automotive parts fine die forging live case study, intuitively presenting high-precision die forging processing and finished product dimensional accuracy, suitable for automotive, petrochemical, and hydraulic equipment support.
An agricultural machinery equipment factory in Jiaozuo, Henan, has long relied on traditional open-die forging processes when mass-producing agricultural machinery parts, facing issues such as low material utilization, large machining allowances, and high subsequent machining costs. At the same time, due to the complex working conditions of agricultural machinery, some key connectors must balance relatively high strength and lightweight requirements, making it difficult for existing processes to meet all these standards simultaneously.
The plant needs to achieve batch supply of medium carbon steel and alloy steel die forgings, requiring good dimensional consistency of parts, dense internal structure, and the ability to withstand frequent impact loads; In addition, the production cycle needs to be shortened by more than 15% to match the pace of complete machine assembly. However, traditional processes lack mold design experience, resulting in a high defect rate during the trial production phase, which seriously affects overall delivery efficiency.
To address these pain points, Jianing Forging provides a comprehensive precision die forging solution:
This batch of die forgings was used for key parts such as the harvester chassis connecting seat and the rotary tiller blade shaft flange. After installation, the machine operated smoothly without any early fracture or deformation issues. The client subsequently included Jianing Forging in its long-term forging supplier list and expanded the range of cooperative categories.
