Shanxi Jianing Forging provides customized processing of lightweight aluminum alloy forgings and aluminum flanges. The on-site aluminum alloy forging project cases are complete, with products that are lightweight and meet strength standards, compatible with new energy and lightweight equipment.
A transmission machinery factory located in Changzhi, Shanxi, has long purchased alloy steel forgings for heavy-duty transmission systems. The company has clear requirements for the mechanical properties and dimensional accuracy of its products, which must help forgings maintain normal operation under complex working conditions. In this collaboration, Jianing Forging provided them with customized alloy steel forging solutions.
The company faces multiple challenges in production: first, insufficient product consistency among existing forging suppliers, with significant performance fluctuations between batches, affecting subsequent processing efficiency; Second, the fatigue life of some forgings cannot meet the continuous operation needs of the equipment, leading to increased maintenance frequency; Third, traditional forging processes struggle to balance the formation of complex geometric structures with the density of internal microstructures, resulting in a high defect rate. These issues directly restricted the factory's production pace and cost control.
To address these pain points, Jianing Forging provides support through the following methods: using optimized forging temperature and deformation parameters to help alloy steel have fine and uniform internal grains, thereby improving the fatigue resistance of forgings; Introducing fine molds and process control technologies to achieve more accurate forming of complex profiles, reducing subsequent machining allowances; Combining full-process non-destructive testing and hardness testing, each batch comes with traceable quality records, effectively supporting batch stability and safety in use.
