Shanxi Jianing Forging has gathered real-world cases of wind power flange rings, ring gears, bearing rings, roller rings, and other ring landings, with a complete range of finished forging products for carbon steel, stainless steel, and alloy rings, providing reference for product selection and non-standard solutions.
A metallurgical heavy factory in Baotou, Inner Mongolia, has long faced prominent issues such as insufficient internal structural uniformity, large machining allowances, and long delivery cycles during the production of large ring forgings. The factory commissioned Jianing Forging to provide the overall manufacturing solution for ring forgings to support subsequent processing efficiency and finished product quality.
The original forging suppliers at this metallurgical heavy plant had shortcomings in process control, resulting in ring-shaped forgings frequently showing coarse grains and uneven hardness after heat treatment, directly increasing the scrap rate in subsequent turning processes. At the same time, the design of blank allowances is conservative, causing severe material waste per piece, and frequent rework extends overall delivery cycles, affecting the factory's downstream order delivery rhythm.
To address customers' core pain points, Jianing Forging offers customized solutions from three aspects: raw material selection, forging process optimization, and heat treatment parameter control:
Through these measures, Jianing Forging successfully stabilized the pass rate of the factory's ring forgings at a high level, shortened the processing cycle for individual parts by about 15%, and reduced overall manufacturing costs for the customer.
