Shanxi Jianing Forging includes real-life engineering cases of tube sheets, flanges, and various round disc forgings. The finished products of carbon steel and stainless steel disc forgings are clearly photographed, directly reflecting the processing precision of the forgings and the effectiveness of pipeline compatibility.
Jianing Forging provides pan forging products for a mining parts factory in Chuzhou, Anhui, which are used in key transmission and wear-resistant components of mining machinery. Through in-depth analysis of customer working conditions and usage requirements, Jianing Forging has customized and produced high-performance disc forgings, addressing issues such as short lifespan and frequent maintenance encountered by customers during equipment operation.
The mine parts factory mainly faced the following issues when using original disc forgings: First, insufficient material strength, causing early cracks under heavy load impacts; Second, poor dimensional consistency leads to additional machining during installation, affecting assembly efficiency; Third, wear resistance does not meet standards, product lifespans are far below expectations, and frequent replacements lead to downtime losses and increased maintenance costs. The customer urgently needs a forging product that combines relatively high strength, high wear resistance, and stable dimensional accuracy.
To address customer pain points, Jianing Forging has systematically optimized everything from material selection and forging processes to heat treatment: selecting high-quality alloy steel, eliminating internal defects through multi-directional forging processes, and increasing material density; Uses highly accurate temperature-controlled heat treatment technology to achieve an ideal balance between product hardness and toughness; Combined with fine molds and CNC machining, it helps control dimensional tolerances within reasonable limits. The final disc forgings provided showed significant improvements in service life, improved assembly efficiency, and reduced overall operating costs during on-site customer testing, earning customer recognition.
