Shanxi Jianing Forging has gathered real-world cases of wind power flange rings, ring gears, bearing rings, roller rings, and other ring landings, with a complete range of finished forging products for carbon steel, stainless steel, and alloy rings, providing reference for product selection and non-standard solutions.
A metallurgical machinery factory in Jining, Shandong, has long faced practical issues such as unstable dimensional accuracy, low material utilization, and long delivery cycles during the production of ring-shaped forgings. The factory's original forging process could not meet the requirements for using relatively high strength and high wear resistance metallurgical equipment components, frequently facing issues such as high scrap rates and large processing allowances, which seriously affected production efficiency and overall cost control.
The factory mainly faces the following three pain points: First, large dimensional deviations between the inner and outer diameters of ring forgings lead to time-consuming subsequent turning processes and severe material waste; 2. Insufficient internal grain structure uniformity of forgings, making early fatigue cracks prone to occurring during use; 3. Under traditional processes, mold wear is fast, and frequent mold changes increase downtime and limit overall production capacity.
To address these pain points, Jianing Forging offers customized comprehensive solutions for ring forgings. By optimizing forging process parameters and adopting multi-directional controllable deformation technology, the dimensional accuracy of ring forgings is effectively controlled, keeping the inner and outer diameter tolerances stable within industry standards. At the same time, a specialized heat treatment process is used to improve the internal grain structure of the forging, enhancing overall mechanical properties. In addition, Jianing Forging has introduced wear-resistant coating technology in mold design, extending mold service life, reducing mold change frequency, and helping customers achieve more stable mass production and lower overall costs.
